PRODUCT HIGHLIGHTS
- Reclaimed HDPE resin lowers material cost versus virgin plastic panel
- 30 to 50 reuse cycles under proper dock handling
- Waterproof and moisture resistant for wet and damp warehouse conditions
- Washable after dirty delivery turns for clean restacking
- Does not absorb water swell or develop mold spots
- Four thickness grades cover light to heavy carton stacks
- 0 to 4 lips customized to local push pull direction
- Tensile tested to resist lip tearing under full load
- Recyclable again at end of service life
- Smooth front glides, textured back grips bottom cartons
DETAIL SHOT
- Reclaimed high density polyethylene enters our forming line only after going through source sorting, washing, contaminant removal and pelletizing. Labels, metal fragments, non polyethylene scrap and dust are screened out so they cannot become weak spots in the finished panel, and the reclaim stock is held in separate lots by origin and grade, letting production records identify the resin batch behind every delivered bundle. Where a virgin HDPE panel commands a full new resin price, this recycled grade keeps material spending lower while still supplying the structural strength needed for repeated push pull cycles, making it a middle option for buyers who outlast paper without paying the premium for brand new polymer.
- Four thickness grades are offered, each tied to a defined grammage band and a working load bracket. The 0.6 mm panel at 580 g per square meter handles light to medium carton stacks, whereas the 1.2 mm panel at 1150 g per square meter carries the heaviest load in this recycled family, with thicker custom boards available for larger unit loads. A friction reading near 0.45 holds the bottom carton row against the panel without making it cling to the container floor, and the plastic body shrugs off the dampness that would soften fiber board in wet storage or a hosed down dock. Grade choice should follow static load, stack height and expected turnover frequency rather than the thinnest cheapest sheet, since an under rated panel splits at the gripped edge once the cargo passes its bracket.
- Wet conditions are where recycled HDPE parts company with paper. Against spilled liquid, high humidity or a rinse after a dirty trip, it neither soaks up water, swells, loses stiffness nor grows mold spots. Panels can be wiped or hosed clean and stacked again for the next turn, which fits docks that receive goods in mixed weather or wash their floors on a regular schedule. The resin also stands up to ordinary warehouse oils and greases better than fiber board, so panels near beverage filling, liquid packing or hardware lines stay intact through repeated contact with damp, greasy surfaces. Where a fiber board would stain or give way after one wet trip, the recycled panel keeps its flat outline and grip for the following dispatch.
- Lip customization follows the same pattern as our other sheet family. Between zero and four lips are shaped to the inbound and outbound direction at the customer site, with lip length, bevel opening and corner finish tuned to the push pull clamp in service. Corner locks and notch cuts guard the gripped edge against splitting or delamination after repeated clamping, and the panel outline is die cut to the approved cargo footprint. Reclaim resin can flow differently from virgin resin during pressing, so the cutting station inspects lip integrity on every lot to rule out hidden cracks that would open under load; any panel showing edge separation is pulled aside before bundling.
CUSTOMIZATION CAPABILITIES
HOW TO USE?
FORKLIFT-READY PAPER PALLET &PAPER SLIP SHEET IN USE
PRODUCTION LINE
COMPETITIVE ADVANTAGES
SCENE IMAGE
OTHER PRODUCT IMAGES
PACKAGING & SHIPPING SPECIFICATIONS
COMPANY OVERVIEW
Logistics firms, export distributors and manufacturers looking for a waterproof reusable layer usually want one that sits below solid virgin plastic in material cost, and that is the buyer profile behind our recycled HDPE backing panels. Inside the JahooPak plant, two high speed automatic lines and one semi automatic line carry the forming work, supported in the cutting workshop by four automatic die cutters and three manual die cutters. The reclaim route runs through polymer intake, washing and pelletizing, resin blending, forming or extrusion, calendaring, surface finishing and final die cutting, with the core stages kept on site rather than delegated to an outside converter who cannot share our inspection records.
Post use polymer arrives already sorted, and before blending it is checked for density, granule evenness and residual contamination. Cleaned resin is compressed or extruded into board, then calendar rollers bring thickness and grammage into the grade band before the die presses trim outline and lip. Keeping this reclaim path in house means we control how much filler or mixed polymer enters any given lot, protecting the toughness and finish that repeat cycles rely on. Unsorted waste plastic is refused at intake, because contaminated feedstock is the usual origin of brittle spots and early edge failure in finished panels.
The production plan holds stocked thickness grades for urgent dispatch alongside non standard custom work; panel size, contact texture and lip arrangement enter the schedule once cargo dimensions, loaded weight and push pull equipment are confirmed with the sales engineer. Operators monitor thickness, surface state and lip integrity on the line, and bundles are banded and stretch wrapped to guard edges and faces on inland roads and inside containers. The result for repeat suppliers is a reliable waterproof backing layer for scheduled turnover, without the stretched lead time that comes when reclaim board production is passed through several outside middlemen.
